PRODUCT OVERVIEW
Verify Manufacturing Processes In 3D Environments.
Get to market faster by allowing your manufacturing engineering organization to virtually validate manufacturing concepts upfront and throughout the lifecycle of new product introductions. Leverage 3D models of products and resources to facilitate simulation, validation, optimization and commissioning of complex manufacturing processes involving equipment and people for faster launches and higher production quality.
Product Features
Explore Process Simulate Software Features

Assembly
Design, analyze and verify product assembly and disassembly processes to determine the most efficient, collision-free sequence in the shortest amount of time. Use Process Simulate for modeling, dynamic creation and simulation of assembly and disassembly paths and operation sequences, collision detection and clearance assessment, 2D and 3D sectioning and measurement analyses. Select the most suitable tool for the operation, perform virtual clearance tests and collision analysis, and simulate the complete process of the product and the tool together.

Robotics
Conduct virtual development, simulation and commissioning of robotic and automated manufacturing systems, including highly automated plants with a variable production mix.
Use Process Simulate robotics to facilitate collision-free robot motion path planning and simulation, automatic robot placement and reach testing, robotic operation cycle time and energy usage optimization, and simplification of the process for synchronizing multi-robot workstations and zones. Multiple engineering disciplines can use the software to plan and validate manufacturing systems that range from single workstations to complete production lines.

Offline Programming
Maintain and optimize robotic processes in a dynamic 3D virtual environment without interrupting existing production. Use Process Simulate offline programming for the creation and manipulation of robot-specific target locations, orientation, configuration, motion paths and interference zones. Perform cycle time optimization, configurable motion and OLP command creation and editing, robot calibration, and complete robot program download and upload based on the robot teach pendant interface and the robot controller for all major robot brands.

Virtual Commissioning
Perform virtual commissioning with offline Process Simulate models, including layout creation, kinematics definitions, simulation and analysis. Use Process Simulate commissioning to validate and optimize the build, installation and commissioning (mechanical and electrical) of manufacturing zones or cells containing robots and other automation devices. Simulate real programmable logic controller (PLC) code with the hardware using Siemens TIA Portal and PLCSIM Advanced software or OPC UA software and the actual robot programs, providing the most realistic virtual commissioning environment.

Continuous Manufacturing
Develop robotic manufacturing processes with tools for weld seam creation and continuous path generation for gluing, sealing and spraying operations, full robot motion path simulation and optimization for robot placement, reach and cycle time.
Use Process Simulate continuous manufacturing to import weld seams and machining toolpaths for robot path creation, to generate weld seams and continuous motion paths based on curves and geometry recognition, to align path locations based on surface-normal conditions, and to simulate paint and spray coverage and thickness.

Human Simulation
Design, analyze and optimize detailed human operations by scaling virtual human figures to fit any worker population for any task simulation. Use Process Simulate human simulation to verify the design of a workstation, ensuring that product parts can be reached, assembled and maintained. Analyze and optimize the cycle time and ergonomics of the human operation and workstation, ensuring a safe process according to industry and corporate standards.
Saving The Day With Process Simulate
Sometimes, you need a little help from your friends—and the right tools to tackle complex challenges. Watch the video to discover how Siemens and Process Simulate software empower you to overcome manufacturing hurdles with efficiency and precision. From optimizing production layouts to validating processes virtually, this cutting-edge solution streamlines operations, reduces downtime, and accelerates innovation. Learn how manufacturers worldwide are using it to enhance productivity, ensure quality, and stay ahead in a competitive market.
MODULES
Explore Process Simulate Software Products

Process Simulate X Essentials
Model and simulate discrete and continuous manufacturing processes in a dynamic 3D software environment to enable virtual validation of advanced manufacturing concepts throughout the lifecycle of new product introductions.

Process Simulate X Robotics Standard
MDownload, upload, maintain and optimize robotic programs with software tools for location and motion path editing, cycle time optimization, customized OLP and motion commands, robot calibration and realistic robot simulation.

Process Simulate X Robotics Advanced
Leverage a complete virtual commissioning environment to validate and optimize the build and installation of a manufacturing cells and lines containing robots and other production devices using the real PLC and its program logic.

Process Simulate X Human Standard
Conduct collaborative, detailed 3D task simulation and ergonomics analysis to design and optimize human-centered operations using different sized virtual human figures to create safer, more efficient workspaces.

Process Simulate X Human Advanced
Use human task design, simulation, motion capture and virtual reality to conduct realistic, in-depth ergonomics analysis of human-centered operations for the development of safer, more efficient manual workplaces.

Process Simulate Collaborate
Visualize, review and analyze factory production lines and workcells authored in Process Simulate software, anytime, anywhere and with anyone using innovative cloud-based 3D collaboration