Ansys Fluid Mixing Simulation Software

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ANSYS APPLICATIONS

Model the Mixing Process and Blending of Fluid-like Materials​. Acting as a virtual protype, a mixing model can help you understand, predict and improve performance across a wide range of applications. Tanks, liquids and mixing processes vary across applications and industries. Simulation helps to evaluate different tank configurations, impeller types and orientations, liquid levels, operating conditions and various fluids.

  • Automated Mixing Guided Process Template
  • Scale-Up and Scale-Down
  • Multiphase, Free Surface and Population Balance models
  • Reduced Order Modeling Capabilities

Advanced Mixing Simulation

Increase Product Uniformity

Ansys Simulation tools accurately predict final mixture compositions. Make adjustments prior to prototyping to meet your quality targets.

Product Performance

With simulation, you can predict systems performance and assess the mixing process. Validate design work faster with Ansys.

Reduce Operating Costs

Analyze your mixing method to optimize productivity, enabling you to produce more efficiently and save time.

 

Enhance Vessel Performance

With simulation, you gain better insight to how your vessel reacts to mixing and predict how it handles pressure and thermal loads.

 

Testimonials

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“The incorporation of Ansys into our work at USC’s Rocket Propulsion Lab has helped our team forge ahead with new confidence and new sophistication into projects that just years ago we thought were out of reach. Beyond its technical contributions, using Ansys simulation software has also encouraged RPL members to gain a deep understanding of engineering analysis, developing them into some of the best engineers to graduate from our nation’s universities.” - Mark McDermott, Analysis Lead

University of Southern California Rocket Propulsion Lab
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“There’s a lot of internal expertise with Ansys Fluent. With Fluent, we can understand oxygen transfer at
different operating conditions and tank geometries,
and with the ROM technology we can get fast models from CFD data.” — Luisa Attfield
Associate Data Scientist / GSK

GSK
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“Scale-up presents a significant challenge (both in time and money) in certain
pharmaceutical processes. Ansys helped us through multiple strategic consulting
projects in generating necessary process understanding and accurate scale-up
conditions for our mixing tanks to go from lab scale to plant scale. We received
valuable insights into the physics of scale-up and the risks involved. These simulations helped us in decision-making on equipment sizing and cutting down on expensive raw material usage for the testing process.”

Dr. Reddy’s LaboratoriesRaviChandra Palaparthi Head, Modeling and Simulation / Dr. Reddy’s Laboratories / Hyderabad, India
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“Using Rocky and Ansys optiSLang allowed us to digitally prototype seed processing equipment, resulting in significant acceleration of product design cycles. This represents a significant milestone towards our ambition of ‘right first time’ in designing solids processing equipment.” Dr. Rakulan Sivanesapillai Expert, Modeling Formulation Processes, Bayer AG

Bayer AG
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“In this work, we have successfully demonstrated that scale-up of solid dissolution can be done using a systematic process of lab-scale experiments followed by simple CFD modeling to predict commercial-scale experimental conditions”

Pfizer

Fast, Accurate Solutions for Mixing Tanks

In the past, mixing simulation was a difficult task that was often regarded as an art form, rather than a science. Today, the Ansys portfolio contains CFD software that provides highly accurate mixing simulation. Virtual prototyping gives engineers a huge advantage by allowing them to quickly develop and validate their mixing equipment and processes in a streamlined workspace.

Simulation Solutions

Ansys Product Solutions for Mixing Tanks

Due to the wide variety of tank geometries and mixing conditions, including rpm, rheology and more, Ansys has developed a streamlined portfolio of compatible simulation software for mixing tanks. The combination of these tools provides in-depth analysis applicable to a wide variety of industries including:

  • Pharma

  • Chemical processing

  • Consumer goods

  • Food processing

  • Oil and Gas

Featured Products

Ansys Fluent

Fluids

CFD software known for its advanced physics modeling and renowned for its industry leading accuracy

  • Modern user-friendly interface

  • Single window workflow -pre to-post processing

  • Streamlined meshing and physics workflows

  • Advanced physics modeling

  • Efficient meshing and solver HPC scaling

Ansys Twin Builder

Digital Twin

Ansys Twin Builder is a powerful solution for building, validating and deploying simulation-based systems and digital twins:

  • Build, validate, and deploy digital twins

  • Digital twin models integrate real-world data

  • Increase efficiency with digital twins

  • Virtual prototype of a deployed system

  • Advanced asset management with digital twins

  • Ansys systems-levels simulation know-how

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Services Offerings

We can provide services for pharma and healthcare industries with regards to Finite Element Analysis & Computational Fluid Dynamics.