Tecnomatix Process Simulate Provides A Compensation Alignment Capability With Accuracy As High As 98% In Production Line Simulation

 

Tecnomatix Process Simulate

Manufacturing process design, simulation and validation software solution

Process Simulate is a digital manufacturing solution for manufacturing process verification in a 3D environment. Process Simulate is a major enabler of speed-to-market by allowing manufacturing organizations to virtually validate manufacturing concepts upfront throughout the lifecycle of new product introductions. The ability to leverage 3D data of products and resources facilitates virtual validation, optimization and commissioning of complex manufacturing processes, resulting in faster launch and higher production quality.

 

Tecnomatix Process Simulate Realized Benefits

100

Percent Simulation of Actual Scenario

90

Percent Line Readiness Before Implementation

70

Percent Reduction in On-Site Commissioning Time

30

Percent Reduction in Time To Design

Case Studies

"For plants having very high costs like those offered by Comau, minimizing downstream
errors turns into a competitive edge.”

Comau

"By using Process Simulate to create a digital twin, we can validate tomorrow’s machine."

Wipro PARI

"Implementing Tecnomatix portfolio enabled a 25 percent reduction in the green
field plant setup time, a 28 percent improvement in effective working time."

Mahindra Vehicles

Using the digital twin and virtual commissioning for predictable launches,
we were able to achieve 90% line readiness before implementation, 40% Reduction in on-site debug time and 10% cost reduction.

Ingemat SL

" Integrated design, production and execution to deliver 3X more cars with
70k variants – 30% faster "

Maserati Automotive OEM

"Deliver digital twin along with physical system to ensure optimal operational
efficiency by achieving 98% cell readiness before delivery and 20% commissioning cost reduction"

KUKA Robotics


About Us

3D engineering was incepted in 1999 with the aim of becoming the market leader in providing PLM Solutions to the manufacturing industry. Till date, we have served more than 1000 enterprises across diverse geographies and has become the leading channel partner for Siemens Industry Software, Distributor for ANSYS, Distributor for 3D Systems Additive Manufacturing solutions and CAE & Manufacturing Simulation Services provider in India. With our headquarter in Pune, 3D Engineering has a presence through field engineers in West India (Pune, Mumbai, Gujarat, Aurangabad) and South India (Bangalore, Chennai, Hyderabad).

Read More …

3D Engineering is a prominent engineering product solution provider that has expertise in CAD/CAM/CAE/PLM/Digital Manufacturing solutions. We have numerous certified trainers on our board with many years of valuable industry experience. Our association with prominent brands like Siemens Industry Software, ANSYS, 3D Systems, Intech Additive establishes 3D Engineering as the right technology partner for all industry verticals. We offer effective customer support services and are committed to deliver more value to our customers’ businesses by providing better returns on their investments.

3D Engineering technology basket includes a) Siemens Industry Software: NX CAD, Solid Edge, CAM, Teamcenter and Tecnomatix. b) Ansys Solutions: Structural Mechanical, Multiphysics Simulation, Fluid and Electromagnetic (LF & HF) Simulation c) 3D Printing/Additive Manufacturing Machines for industrial Plastics and Metal Printing d) Engineering services – Product Design, CAE Simulation, Process Simulation and Digital Manufacturing.

Read Less …

Since 1999

In the business of providing engineering products

1000+

Customers across India

24×7

Support team with hands-on industrial exposure

Fastest Growing

Engineering product company

Faster ROI

Focused partnership approach

Clients

We Served

Who should attend ?

Industry professionals from below industries should attend this user meet

  • Director from BIW / Robotics Industry/ Line Builder industry

  • Design Head

  • R&D Head

  • Robotic Simulation Engineer

Applications

Powerful Features Help Build Product Better

Integrated environment for manufacturing process validation

Process Simulate enables the verification of different segments of the manufacturing process. Assembly processes, human operations, welding, continuous processes such as laser welding and gluing and other robotic processes can be simulated in the same environment, allowing for simulation of virtual production zones. The simulation emulates realistic human behavior, robotic controllers and PLC logic.

Process Simulate Assembly

Key Features

  • 3D simulation
  • Static and dynamic collision detection
  • 2D and 3D sections
  • 3D measurements
  • Sequencing of operations
  • Assembly and robotic path planning
  • Resource modeling (3D and kinematics)
  • Line and workstations design
  • Documentation tools
  • Natively supported JT™ visualization standard

Process Simulate Human

Key Features

  • Human tasks simulation
  • Reach envelopes
  • Vision window
  • Postures
  • Auto grasp wizard
  • Ergonomics analysis

Process Simulate Spot Weld

Key Features

  • Discrete and continuous process
    simulation
  • Projection of welds on parts
  • Gun search wizard
  • Project arc seam
  • Torch alignment
  • Weld gun validation
  • Design/modify weld gun and tooling geometry and kinematics
  • Robot reach test
  • Robot smart placement
  • Robotic simulation editing

Process Simulate Robotics

Key Features

  • Robotics process simulation
  • Event-driven simulation
  • Detailed robot programming
  • Controller-specific command recognition
  • Boolean and non-Boolean signals exchange
  • Robot logic editing and validation

Process Simulate Commissioning

Key Features

  • Virtual commissioning
  • Model control resources (sensors and controlled devices)
  • Signal definition based on real HW
  • Simulate internal resource logic (Boolean and analog)
  • Connect virtual model with real PLC code
  • Integrated simulation using actual PLC code and HW over OPC interface

Industries

We Transformed

plm software aerospace defense

Aerospace & Defence

automotive tecnomatix industry 3D Engineeering Automation LLP

Automotive

Industrial Machinery Industry for Tecnomatix Process Simulate User Meet 3D Engineeering Automation LLP

Industrial Machinery

Energy & Utilities Industry for Tecnomatix Process Simulate User Meet 3D Engineeering Automation LLP

Energy & Utilities

Electronics & Semiconductor Industry for Tecnomatix Process Simulate User Meet 3D Engineeering Automation LLP

Electronics & Semiconductors