60%
Reduced commissioning time
30%
Reduced commissioning cost
BACKGROUND
A SPM manufacturer faced challenges in meeting tight delivery schedules due to long on-site commissioning and frequent design iterations.
CHALLENGE
- Late discovery of control logic issues
- Long on-site commissioning and test time
- High cost due to rework and machine downtime
- Difficulty in validating machine performance before physical build
APPROACH
- Create accurate 3D model of machine in digital twin environment
- Integrate PLC program, HMI, and field I/O virtually
- Run machine sequences, test interlocks, alarms, and safety logic
- Virtual Commissioning Complete
- Validated system ready for on-site deployment