40%
Reduced manpower
30%
Improvement in efficiency
BACKGROUND
Design requirement of form fill seal packaging — powder to bags.
CHALLENGE
- Achieving accurate powder filling consistency
- Reducing product wastage during packaging
- Maintaining high-speed operation with precision
- Ensuring smooth film feeding without misalignment
- Minimizing machine downtime during changeovers
APPROACH
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Designed complete 3D machine assembly in NX
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Performed mechanism validation using motion simulation
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Optimized sealing and filling station layout
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Integrated servo-based control for synchronized operation
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Conducted interference and clearance analysis
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Validated machine sequence through digital simulation