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40%

Reduced
manpower

35%

Improvement
efficiency

BACKGROUND

Design requirement of ketchup stick pack machine.

CHALLENGE

  • Achieving accurate ketchup dosing in each stick pack
  • Preventing leakage during filling and sealing
  • Synchronizing filling, sealing, and cutting operations
  • Maintaining consistent stick pack dimensions
  • Handling viscous product flow smoothly
  • Reducing machine downtime during cleaning and maintenance

APPROACH

  • Developed complete 3D machine assembly in NX
  • Designed precision liquid filling mechanism
  • Optimized nozzle and sealing jaw arrangement
  • Performed motion simulation for cycle validation
  • Conducted interference and clearance checks
  • Integrated pneumatic actuation for synchronized operation
  • Validated machine sequence through digital simulation

35% improvement in packaging efficiency

30% reduction in product wastage

25% reduction in cycle time

40% reduction in manual intervention

Improved sealing quality and pack consistency

Enhanced operational reliability