45%
Reduced
manpower
40%
Improvement
efficiency
BACKGROUND
Design requirement of filling and capping machine.
CHALLENGE
- Achieving accurate liquid filling for each bottle
- Synchronizing bottle indexing with filling and capping sequence
- Preventing liquid spillage during high-speed operation
- Maintaining precise cap placement and torque control
- Ensuring smooth bottle transfer without jamming
- Reducing downtime during bottle size changeover
APPROACH
- Developed complete 3D machine assembly in NX
- Designed bottle indexing and transfer mechanism
- Optimized filling nozzle and capping head alignment
- Performed motion simulation for sequence validation
- Conducted interference and clearance analysis
- Integrated servo and pneumatic synchronization
- Validated full automation cycle digitally