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25%

Reduced product wastage

35%

Increase processing speed

BACKGROUND

A food processing company required an automated system for precise separation of egg yolk and egg white to improve hygiene, reduce manual handling, and increase production efficiency for bakery and food manufacturing applications.

CHALLENGE

  • Achieving accurate yolk and white separation
  • Preventing yolk breakage during processing
  • Maintaining hygienic food- grade operations
  • Handling high-speed continuous processing
  • Reducing product wastage
  • Ensuring easy cleaning and maintenance

APPROACH

  • Designed automated egg cracking and separation mechanism
  • Developed precision separator cups for clean yolk-white division
  • Integrated conveyor-based egg feeding system
  • Optimized motion control for synchronized operation
  • Performed simulation for separator efficiency validation
  • Added stainless steel hygienic design for food safety compliance

99% Separation accuracy

35% Increase in processing speed

25% Reduction in product wastage

20% Lower manual labor requirement

98% Hygienic processing efficiency