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80%

Reduced manual reporting

92%

Schedule adherence
Improvement

BACKGROUND

An SPM manufacturer required a solution to gain better control, visibility, and traceability of highly customized machine-building operations.

CHALLENGE

  • Limited visibility of shop-floor activities
  • Manual production reporting and paperwork
  • Difficulty tracking machine build progress
  • Delays in material availability and assembly operations
  • Lack of real-time KPI monitoring
  • Quality issues due to incomplete traceability
  • Inaccurate production planning and delivery commitments

APPROACH

  • Implemented MES solution integrating with ERP, Design and Production system to create digital manufacturing environment

Real-time production visibility across all assembly stations

Improved on-time delivery performance

Reduced manual reporting effort by 80%

Complete machine build genealogy and traceability

Faster issue identification and corrective action

Improved coordination between planning, stores, assembly, and quality departments 

Enhanced decision-making through live production dashboards