30%
Reduced processing time
20%
Lower energy consumption
BACKGROUND
A dairy processing company required an efficient automated system to convert liquid milk into high-quality milk powder while maintaining nutritional value, reducing moisture content, and improving production consistency.
CHALLENGE
- Maintaining uniform drying temperature
- Preventing powder lump formation
- Reducing moisture content to required standards
- Ensuring continuous high- speed production
- Minimizing product loss during processing
- Achieving energy-efficient operation
APPROACH
- Designed automated spray drying system for controlled evaporation
- Optimized hot air distribution mechanism for uniform drying
- Integrated rotary atomizer/ nozzle system for fine milk particle formation
- Performed thermal and airflow simulation analysis
- Added automated monitoring for temperature and moisture control
- Validated system performance through production trials