15%
Reduced
power
15%
Improved cream separation efficiency
BACKGROUND
A dairy equipment manufacturer required the design and optimization of a Milk Cream Separator to improve efficiency, reliability and hygiene. The machine had to operate continuously with consistent performance in dairy processing facilities.
CHALLENGE
- Design of high-speed rotating bowl to withstand centrifugal forces
- Achieve high separation efficiency without affecting milk quality
- Minimize vibration and ensure rotor stability
- Maintain food-grade hygiene and easily cleanable design
- Optimize weight without compromising strength
- Reduce power consumption and maintenance requirements
APPROACH
- Developed 3D CAD models of all parts and assemblies
- Performed structural analysis (FEA) on critical components
- Conducted rotor dynamic analysis to evaluate vibration and stability
- Optimized bowl geometry and flow path for better separation efficiency
- Validated shaft, bearing and support structure for long life
- Designed hygienic product contact parts as per dairy standards
- Prepared manufacturing drawings, assembly drawings and BOM